The era of breaking waves

Chapter 294 Subversive Production

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Shen Tongfang thought that Hao Ren was joking with him, but he didn't take it seriously. The two had tea in the office and then found a restaurant to have a drink. It was after 9 o'clock in the evening that they bid farewell.As a result, at around 8 o'clock the next morning, when Shen Tongfang was about to leave for Dongguan, he saw Hao Ren at the hotel entrance shrouded in the golden morning light, half-leaning on the car door drinking a cup of coffee. "I said that you, the dignified president, have nothing to do, do you really want to visit with me?" Shen Tongfang asked.Hao Ren handed Shen Tongfang a cup of hot milk with a smile, and his smile was brighter than the sun, "Production automation is the biggest thing I do now. I have to see it with my own eyes to see it in my heart. Is it not enough to be your assistant?" That's enough, that's enough." After speaking, Shen Tongfang made a phone call and explained clearly the increase in visitors in a few words. The other party agreed immediately without hesitation.About an hour's drive soon arrived. The two stopped outside a huge factory building with precision machinery hanging on it. From the outside, Hao Ren didn't see anything special, so he became even more curious about the mystery inside. .A man and a woman in uniform blue factory uniforms received Hao Ren and Shen Tongfang. The man's name was Yu Qian. He was the deputy director of the factory. He had gray hair and looked about 50 years old. The woman beside him was Qiu Xiaofang. as technical director. "Oh, you two are welcome to come and make our factory flourish." Yu Qian said. "Where is it? Precision machinery is second to none in the manufacturing industry. I am lucky to see Sansheng today." Shen Tongfang replied. "Thanks to you, it is my blessing to receive two such distinguished customers." Yu Qian said. "Manager Yu, this time I want you to take the trouble to give us a detailed introduction." Shen Tongfang said. ...The two of them were back and forth, their tongues were bright, and they could take out the incense burner to worship each other, which completely refreshed Hao Ren's understanding of Shen Tongfang's past. After 10 minutes, Hao Ren was led inside. After changing clothes, cleaning, and dust removal, the interior finally appeared before his eyes.The spacious and bright factory building is really empty. The production modules are neatly arranged like Lego, and various silver-glowing robotic arms move quickly above. Every step of the operation is full of rhythm like a movement. Seconds of time wasted, and Hao Ren's heart trembled in shock. "How about it? Shock it!" Shen Tongfang whispered to Hao Ren. "So you weren't just exchanging pleasantries just now." Hao Ren also said in a low voice. "I really admire him." Shen Tongfang said.Yu Qian looked at the shocked looks of the two, and said proudly in his heart: "Both of you are experts, today I will introduce the situation in a classy way. As we all know, we are in the information age. With the deep integration of industrialization and informationization, the manufacturing industry It will further develop towards the intelligence, networking and precision of manufacturing technology. Through the Internet of Things technology, we can realize fine-grained monitoring of the production environment, monitoring of the safety of the production environment, full-process tracking of the manufacturing supply chain, and real-time product life cycle early warning, and promote safe production, energy saving and emission reduction. Our Precision Machinery Co., Ltd. is one of the first batch of manufacturing enterprises in China to apply the Internet of Things technology in the supply field. In the initial stage, we paid more attention to the infrastructure construction related to informatization and industrial automation, and began to introduce advanced machinery and equipment to improve production efficiency. After completing this step, we tried to apply information technology to all key business links of the enterprise, and gradually Achieve full coverage of individual business links. Now, we have started from several key links to realize the collaboration and integration between application systems in key business links, and develop business applications based on system integration. As you can see, We have realized the unmanned factory. Of course, this is not our end. Our goal is to develop the application in the direction of comprehensive integration, break through the production boundary, realize the transformation of the business process, production and operation scale facing the market and customers, and form a new Industrial capabilities. What you see here is our system. We have integrated construction from the enterprise resource planning layer, manufacturing execution layer, and process control operation layer, and collect data on field equipment, personnel, materials, and processing technology in real time through sensors. The parameters are collected, and then key objects are modeled through the system to achieve seamless integration and centralized monitoring in the intelligent production management and control center..." Hao Ren is like a primary school student, taking notes on his mobile phone earnestly, wishing he could I wrote it down without missing a word, and after walking around, I was so tired that my forehead was sweating. "Mr. Yu, why did your company think of doing such a huge investment in production reform?" Hao Ren couldn't help asking. "I don't have this vision. It was made by the chairman's foresight and the support of the government and shareholders. Around 2005, a well-known Japanese electronics company decided to move its assembly plant from China to Japan, which shocked everyone. I can’t figure it out. The reason lies in the cost. In 2003, the average monthly salary of Chinese workers was 2003 US dollars, and the average monthly salary of Japanese workers was 126 US dollars. The latter is 3737 times that of the former, which brings huge labor costs to enterprises. , no one would make such a loss-making choice. However, it is surprising that this Japanese company has reformed the production method through information technology and lean production, which not only reduces manpower, improves production efficiency, but also reduces the number of warehouses And real estate costs, the profit increased by 30% in one quarter. Our chairman fell into deep thought after hearing this story in the media. Compared with developed countries, China’s labor costs are low, but it cannot be low forever. It will not be permanent competitiveness. Capital in the world always flows to places where profits are maximized. Southeast Asia, India, and even Africa will be China's most powerful competitors in terms of cost. So, since Japanese companies can win profits against the trend, why? We can't." Yu Qian said. "It is well said that the traditional mass production method breaks down the complex production process into many easy-to-master processes. Each worker only completes one process, turning people into screws, thereby reducing costs. In addition to profits, we also yearn for In a more humane society, the manufacturing industry should also have the social significance of achieving, cultivating, and creating people. Production reform can not only improve product quality and output, but also liberate blue-collar workers from traditional mass production methods and become highly skilled workers. High-quality, highly adaptable production managers can get higher wages and better career development." Hao Ren said. "You can think of this level, Mr. Hao, you really live up to your name." Yu Qian said. "I've won the prize, where can I go to have a look?" Hao Ren asked eagerly. "Of course." Yu Qian would naturally not refuse this opportunity to inflate his pride.

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